SBM 340x2600 Hydraulic 4 Rolls Plate Bending Machine

4 Rolls Hydraulic Plate Bending Machines produced by Mac Bending are equipped and developed with Mac Plus technology and can fulfill your requirements.

SBM series provide easy and perfect bending with NC Mode that enables precise and fast bending.

Working Length(mm)  : 2500
Maximum Thichness(mm)  : 25
Pre-Bending(mm)  : 20
Top/Down Rolls(Ømm)  : 340
Side Rolls(Ømm)  : 250
Motor Power(kW)  : 22 kW
Length  : 5100
Height  : 2050
Widht  : 1950
Weight  : 13500

STANDARD FEATURES

• 7'' multi functional touch screen
• PLC control with manual, semi-automatical and full automatic options
• Three speed feature
• Bearing guidence system
• St-52 quality steel frame and parts
• Bottom roll preasure adjustment
• Top roll hydraulic drop end and upward mobile top roll
• Automatic balance system with one button
• Conical bending system
• Conical bending auxiliary parts
• Top and bottom rolls driven with hydraulic motor and planetary gear box
• Linear guide system

• Hidden encoder against crushes that records turning movement
• Protection system against overloads
• Continuous turning with one button
• Induction hardened and polished rolls (Ck45)
• Three stage mobile control panel seperated from machine
• Online remote connection
• Formula page that calculates radius and deepness
• Sound-light buzzer warning system
• Emergency stop wire around the machine
• Warning page that shows maintanence time
• Alarm page that shows the warnings in machine
• CE norms

OPTIONAL FEATURES

• CNC unit
• Variable speed feature
• Central support
• Hydraulic side supports (2 pieces)
• Material feeding table
• Material out put table

• Changeable top roll
• Automatic central oiling system
• Oil cooling system
• Automation system for different voltage and frequency • Multi colour option
• Custom logo application with laser cutting

You Choose The Color!

We are glad to offer our customers the machines with the 6 different color options that we offer optionally or with the corporate colors of their choice. Besides our main duties such as after-sales service, technical support and general service by giving importance to our customers, we work intensively with our R&D team to be their business partner.

Have Your Own Logo On The Machine!

Along with the color options of Mac Bending, we offer to our customers logo design on the frame of machines. While offering service to our customers we do not forget to be a family under the same roof and keep our association with laser cutting logo design on the chosen area of the machines.

ADVANTAGES OF 4 ROLL BENDING MACHINES

Four roll plate bending machines have more advantages than three roll bending machines. For instance, four roll bending machines are more faster, precise, safer, productive and easier to use than three roll machines. They are less dependent to knowledge or experience of the operator and capable of bending sheets from 4 mm up to 100 mm thickness.

The most precise, proper and fastest plate bendings are made by four roll machines. The plate is held slowly and securely in space between the top and bottom rolls manually or by material feeding table while side rolls move up and down vertically to make the bend.

In order to make an accurate pre-bending, the bottom roll moves up to hold the sheet edge securely toward the top roll while side roll is moving up to perform pre-bend. As, plates are loaded horizontally and securely between the top and bottom roll that allows operator to make pre-bend either side of a four roll machine.

The independent axis of each roll helps to have a proper and perfect bend. The position of side rolls are on the right and left side of the bottom roll on their own axes. The opposite side roll which is the far side roll of the loaded side function as a back gauge to square the sheet for proper alignment. In that way, there is no need for someone to assist operator.

• The mentioned values on tables is only works for 240N/mm2 yielt point.
• All dimensions on tables calculated as milimeters.
• Different materials and widths can be calculated by Mac Bending capacity calculator. • Custom machines available upon request.
• Mac Bending has rights to change mentioned values regardless.

Top Roll Hydraulic Drop End and Upward Mobile Top Roll

Hydraulic drop end and mobile top roll is offered as a standard equipment in SBM plate bending machines. It allows operators to take out the bended material easily.

Adjustable Bottom Roll Pressure

All SBM plate bending machines have adjustable buttom roll pressure. In that way, materials with different thickness and quality can be bend precisely.

Conical Bending System

The huge body, side rolls and angular bottom roll easily bend wide angle, various diameter conical parts. We have made conical bending easier with an independent bottom roll and side rolls that can move in two directions to execute the conical bending with the desired angle.

Automatic Balance System

In order to make precise bendings, the parallelism of the bottom roll must be ensured. PLC electronic balance system included in our machines, the parallelism of the bottom roll is automatically balanced with one bottom from control panel. Thus, precise bendings can be executed.

Hydraulic Motor and Planetary Gear Boxes

Four-roll SBM series bends the part of the material with fewer steps thanks to its high torque drive. Rolls are powered by independent hydraulic motors and planetary gear boxes. The system is positioned on the same axis as the roll, in that way all power is transferred to the sheet without any power loss. As an example to advantage of this that during the pre-bending, hydraulic break does not let the plate to slip back which may damage the material and create safety problems.

Linear Guide System

The side rolls are connected to body with hydraulic pistons which moves up and down in a straight line direction. Because of the linear guide system the distan- ce between top and bottom roll is more than any other system which allows to bend different materials with difference thicknesses (strength to pre-bend and rolling heavy plates).

Emergency Stop Wire

Emergency stop wire is an system that stops the machine in order to ensure human safety. As well as ensuring the safety of operator this system secures the system of machine. Our all SBM series have safety cable switch.

Maintenance Lamp

We have made maintenance easier with an interior lighting lamp that is manageable in the touch screen menu.

Conical Bending Auxiliary Parts

In addition to the central conical support roller, our SBM series have adjustable auxiliary rollers on each side of the machine.

Encoder

Hidden encoder against crushes that records turning movement.

Rotary Central Support / Crane Equipment

Our SBM series with the 90° rotating lift system, makes materials easy to be carried or lifted by cranes or other equipment. With this equip- ment, the machine lift system is prevented from taking any damage.

Hydraulic Side Support (2 pcs)

It enables more precise bending by preventing the material from flexing when shaping the materials with large diameters.

Central Support

It is used for supporting materials with large diameters without the need for crane use during bending.

Bending thickness is compatible with roll crowning - No crowning deformation

Bending thickness is thinner than roll crowning- Hourglass crowning deformation

 

Bending thickness is thicker than roll crowning - Barrel crowning deformation

The most important elements of plate roll machines are the rolls themselves. Generally, machines in the market have smaller diameter, weak rolls that deform during the pre-bending process and causes a flat spot on the plate edge.

Mac Bending designed the rolls with larger diameter and uses high quality forged steel rolls which are machined by high precise CNC lathes. The working surface of the rolls are CNC induction hardened and polished to HRC 54-58 with hardness tests performed at many points on the rolls. The smallest bending diameter of 3 x top roll diameter is easily achieved.

The rolls are machined with a crown to compensate for roll deflection during the pre-bending process. Custom design crown machined rolls for different materials or thicknesses ara available during the order without any charge.

Engineering and Project Team

All machines are designed by experienced engineers at our factory. These engineers design the machines focusing on the 3D engineering technology with the implementation of mechanical analysis. All mechanical and electronic systems are designed and tested by engineers who are expert in their field.

We prefer components that we could work with for many years without any problems and regard to develop the projects in this direction. We also take our steps with the awareness of improving our work every day by focusing on beyond expectations

CONTROL PANEL

We have the honor of being the first company that makes automation a STANDARD feature in machines. We are increasing the mass production and precise productivity with the Numerical Control (NC) System feature designed with MAC BENDING experience for Profile, Pipe, and Sheet Bending Machines.

Touch Screen Graphic Interface Display

It is now very easy to direct the machine for more precise bendings with user friendly graphic interface and high technology 7’’ and 10” touch screen display where you can perform many fundamental processes.

Our machine does not work without taking occupational safety precautions.

It is delivered by adding the customer logo into the control panel login screen.

  • 3-stage angularly adjustable control panel that provides ease of use to the operator
  • Mobile control panel with wheels
  • Keypad that can be adjusted according to the horizontal and vertical use of the machine
  • Sound-light buzzer warning system
  • Calculation page that computes the arc and depth required for bending control during thebending process
  • Digital display which displays the machine working hours
  • Multi-lingual feature (Turkish, English, Arabic, German and Russian)
  • Capacity tables accessible from control panel

Playback (Full Automatic Bending Feature)

It is now easier to bend the parts with the same features with the same precision and in the same position without the need of an experienced operator at your required quantity by uploading the shapes of the parts to be bent in the desired diameters to the system once. In this way, you will both save time and make more precise bending.

Semi Automatic Bending

You can send the rolls directly to the position by programming the shapes in the diameters needed according to the characteristics of the material you bend. Consequently, more precise and higher-quality bends can be made.

Manual Bending

Mac Bending, with its manual bending feature, enables the bending of non continuous bendings by expert operators.

Stand-by Feature

We have brought the machine a different feature with the Stand-By. While the material is being bent on the machine, we can stop the operation and change the program steps. Then we can continue the automatic bending from where we left off with the modified program. In this way, more precise and quality results can be acquired in the bending.

Continuous Movement Button

All machines have a continuos movement button on control panel. In that way, the continuous movement of rolls can be obtain during the bending.

Capacity Table

All our profile and pipe bending machines have accessible capacity tables in control panels. Each machine has their own capacity table added to control panel and we are proud to serve it to our business partners.

Maintenance Period

It has the feature of informing the operator about the maintenance procedure to be done when the maintenance period comes.

PLC Features

We can diagnose possible failures faster and easier, reach a solution in a shorter time, and provide easy maintenance with the control page displaying the inputs and outputs between the PLC and the control panel.

Remote Connection

We are aware that time is one of the most important added values today. With this awareness, we are always with our valuable customers, by using the speed of technology in the best way. We support the problem by establishing an online connection in case of a possible malfunction in our machines. We provide quick solutions by intervening in our machines with the remote access feature.

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